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SAE-AISI 1095 Steel vs. AISI 303 Stainless Steel

Both SAE-AISI 1095 steel and AISI 303 stainless steel are iron alloys. They have 72% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1095 steel and the bottom bar is AISI 303 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200 to 270
170 to 210
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 10 to 11
40 to 51
Fatigue Strength, MPa 310 to 370
230 to 360
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
77
Shear Strength, MPa 400 to 540
430 to 470
Tensile Strength: Ultimate (UTS), MPa 680 to 900
600 to 690
Tensile Strength: Yield (Proof), MPa 500 to 590
230 to 420

Thermal Properties

Latent Heat of Fusion, J/g 240
290
Maximum Temperature: Mechanical, °C 400
930
Melting Completion (Liquidus), °C 1450
1450
Melting Onset (Solidus), °C 1410
1400
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 47
16
Thermal Expansion, µm/m-K 12
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 9.6
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 11
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
15
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.4
3.0
Embodied Energy, MJ/kg 19
42
Embodied Water, L/kg 45
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 63 to 84
240
Resilience: Unit (Modulus of Resilience), kJ/m3 660 to 930
140 to 440
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 24 to 32
21 to 25
Strength to Weight: Bending, points 22 to 26
20 to 22
Thermal Diffusivity, mm2/s 13
4.4
Thermal Shock Resistance, points 22 to 29
13 to 15

Alloy Composition

Carbon (C), % 0.9 to 1.0
0 to 0.15
Chromium (Cr), % 0
17 to 19
Iron (Fe), % 98.4 to 98.8
67.3 to 74.9
Manganese (Mn), % 0.3 to 0.5
0 to 2.0
Nickel (Ni), % 0
8.0 to 10
Phosphorus (P), % 0 to 0.040
0 to 0.2
Silicon (Si), % 0
0 to 1.0
Sulfur (S), % 0 to 0.050
0.15 to 0.35