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SAE-AISI 1095 Steel vs. AWS ER80S-Ni1

Both SAE-AISI 1095 steel and AWS ER80S-Ni1 are iron alloys. They have a very high 98% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1095 steel and the bottom bar is AWS ER80S-Ni1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 10 to 11
27
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
72
Tensile Strength: Ultimate (UTS), MPa 680 to 900
630
Tensile Strength: Yield (Proof), MPa 500 to 590
530

Thermal Properties

Latent Heat of Fusion, J/g 240
260
Melting Completion (Liquidus), °C 1450
1450
Melting Onset (Solidus), °C 1410
1410
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 47
41
Thermal Expansion, µm/m-K 12
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 9.6
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 11
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
2.7
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.4
1.6
Embodied Energy, MJ/kg 19
21
Embodied Water, L/kg 45
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 63 to 84
160
Resilience: Unit (Modulus of Resilience), kJ/m3 660 to 930
740
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 24 to 32
22
Strength to Weight: Bending, points 22 to 26
21
Thermal Diffusivity, mm2/s 13
11
Thermal Shock Resistance, points 22 to 29
19

Alloy Composition


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Carbon (C), % 0.9 to 1.0
0 to 0.12
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0
0 to 0.35
Iron (Fe), % 98.4 to 98.8
95.3 to 98.8
Manganese (Mn), % 0.3 to 0.5
0 to 1.3
Molybdenum (Mo), % 0
0 to 0.35
Nickel (Ni), % 0
0.8 to 1.1
Phosphorus (P), % 0 to 0.040
0 to 0.025
Silicon (Si), % 0
0.4 to 0.8
Sulfur (S), % 0 to 0.050
0 to 0.025
Vanadium (V), % 0
0 to 0.050
Residuals, % 0
0 to 0.5