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SAE-AISI 1095 Steel vs. S32304 Stainless Steel

Both SAE-AISI 1095 steel and S32304 stainless steel are iron alloys. They have 71% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1095 steel and the bottom bar is S32304 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200 to 270
250
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 10 to 11
28
Fatigue Strength, MPa 310 to 370
330
Poisson's Ratio 0.29
0.27
Shear Modulus, GPa 72
79
Shear Strength, MPa 400 to 540
440
Tensile Strength: Ultimate (UTS), MPa 680 to 900
670
Tensile Strength: Yield (Proof), MPa 500 to 590
460

Thermal Properties

Latent Heat of Fusion, J/g 240
290
Maximum Temperature: Mechanical, °C 400
1050
Melting Completion (Liquidus), °C 1450
1420
Melting Onset (Solidus), °C 1410
1380
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 47
15
Thermal Expansion, µm/m-K 12
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 9.6
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 11
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
14
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 1.4
2.8
Embodied Energy, MJ/kg 19
40
Embodied Water, L/kg 45
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 63 to 84
170
Resilience: Unit (Modulus of Resilience), kJ/m3 660 to 930
520
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 24 to 32
24
Strength to Weight: Bending, points 22 to 26
22
Thermal Diffusivity, mm2/s 13
4.0
Thermal Shock Resistance, points 22 to 29
18

Alloy Composition

Carbon (C), % 0.9 to 1.0
0 to 0.030
Chromium (Cr), % 0
21.5 to 24.5
Copper (Cu), % 0
0.050 to 0.6
Iron (Fe), % 98.4 to 98.8
65 to 75.4
Manganese (Mn), % 0.3 to 0.5
0 to 2.5
Molybdenum (Mo), % 0
0.050 to 0.6
Nickel (Ni), % 0
3.0 to 5.5
Nitrogen (N), % 0
0.050 to 0.2
Phosphorus (P), % 0 to 0.040
0 to 0.040
Silicon (Si), % 0
0 to 1.0
Sulfur (S), % 0 to 0.050
0 to 0.030