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SAE-AISI 1095 Steel vs. S46500 Stainless Steel

Both SAE-AISI 1095 steel and S46500 stainless steel are iron alloys. They have 74% of their average alloy composition in common. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1095 steel and the bottom bar is S46500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 10 to 11
2.3 to 14
Fatigue Strength, MPa 310 to 370
550 to 890
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
75
Shear Strength, MPa 400 to 540
730 to 1120
Tensile Strength: Ultimate (UTS), MPa 680 to 900
1260 to 1930
Tensile Strength: Yield (Proof), MPa 500 to 590
1120 to 1810

Thermal Properties

Latent Heat of Fusion, J/g 240
280
Maximum Temperature: Mechanical, °C 400
780
Melting Completion (Liquidus), °C 1450
1450
Melting Onset (Solidus), °C 1410
1410
Specific Heat Capacity, J/kg-K 470
470
Thermal Expansion, µm/m-K 12
11

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
15
Density, g/cm3 7.8
7.9
Embodied Carbon, kg CO2/kg material 1.4
3.6
Embodied Energy, MJ/kg 19
51
Embodied Water, L/kg 45
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 63 to 84
43 to 210
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 24 to 32
44 to 68
Strength to Weight: Bending, points 22 to 26
33 to 44
Thermal Shock Resistance, points 22 to 29
44 to 67

Alloy Composition

Carbon (C), % 0.9 to 1.0
0 to 0.020
Chromium (Cr), % 0
11 to 12.5
Iron (Fe), % 98.4 to 98.8
72.6 to 76.1
Manganese (Mn), % 0.3 to 0.5
0 to 0.25
Molybdenum (Mo), % 0
0.75 to 1.3
Nickel (Ni), % 0
10.7 to 11.3
Nitrogen (N), % 0
0 to 0.010
Phosphorus (P), % 0 to 0.040
0 to 0.015
Silicon (Si), % 0
0 to 0.25
Sulfur (S), % 0 to 0.050
0 to 0.010
Titanium (Ti), % 0
1.5 to 1.8