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SAE-AISI 1144 Steel vs. 2618 Aluminum

SAE-AISI 1144 steel belongs to the iron alloys classification, while 2618 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1144 steel and the bottom bar is 2618 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220 to 230
120
Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 11 to 17
5.8
Fatigue Strength, MPa 280 to 430
110
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
27
Shear Strength, MPa 460 to 510
260
Tensile Strength: Ultimate (UTS), MPa 750 to 840
420
Tensile Strength: Yield (Proof), MPa 420 to 690
350

Thermal Properties

Latent Heat of Fusion, J/g 250
390
Maximum Temperature: Mechanical, °C 400
210
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1410
550
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 51
160
Thermal Expansion, µm/m-K 13
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
37
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
110

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
11
Density, g/cm3 7.8
2.9
Embodied Carbon, kg CO2/kg material 1.4
8.3
Embodied Energy, MJ/kg 19
150
Embodied Water, L/kg 47
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 91 to 110
23
Resilience: Unit (Modulus of Resilience), kJ/m3 480 to 1290
850
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
47
Strength to Weight: Axial, points 27 to 30
40
Strength to Weight: Bending, points 23 to 25
42
Thermal Diffusivity, mm2/s 14
62
Thermal Shock Resistance, points 22 to 24
19

Alloy Composition


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Aluminum (Al), % 0
92.4 to 94.9
Carbon (C), % 0.4 to 0.48
0
Copper (Cu), % 0
1.9 to 2.7
Iron (Fe), % 97.5 to 98
0.9 to 1.3
Magnesium (Mg), % 0
1.3 to 1.8
Manganese (Mn), % 1.4 to 1.7
0
Nickel (Ni), % 0
0.9 to 1.2
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0.1 to 0.25
Sulfur (S), % 0.24 to 0.33
0
Titanium (Ti), % 0
0.040 to 0.1
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15