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SAE-AISI 4161 Steel vs. S44401 Stainless Steel

Both SAE-AISI 4161 steel and S44401 stainless steel are iron alloys. Both are furnished in the annealed condition. They have 79% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 4161 steel and the bottom bar is S44401 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 20
21
Fatigue Strength, MPa 290
200
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 73
78
Shear Strength, MPa 420
300
Tensile Strength: Ultimate (UTS), MPa 680
480
Tensile Strength: Yield (Proof), MPa 410
300

Thermal Properties

Latent Heat of Fusion, J/g 250
280
Maximum Temperature: Mechanical, °C 420
930
Melting Completion (Liquidus), °C 1460
1460
Melting Onset (Solidus), °C 1410
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 43
22
Thermal Expansion, µm/m-K 12
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 2.5
12
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.5
2.9
Embodied Energy, MJ/kg 20
40
Embodied Water, L/kg 50
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
90
Resilience: Unit (Modulus of Resilience), kJ/m3 460
230
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 24
17
Strength to Weight: Bending, points 22
18
Thermal Diffusivity, mm2/s 12
5.9
Thermal Shock Resistance, points 22
17

Alloy Composition

Carbon (C), % 0.56 to 0.64
0 to 0.025
Chromium (Cr), % 0.7 to 0.9
17.5 to 19.5
Iron (Fe), % 96.7 to 97.6
75.1 to 80.6
Manganese (Mn), % 0.75 to 1.0
0 to 1.0
Molybdenum (Mo), % 0.25 to 0.35
1.8 to 2.5
Nickel (Ni), % 0
0 to 1.0
Nitrogen (N), % 0
0 to 0.035
Phosphorus (P), % 0 to 0.035
0 to 0.040
Silicon (Si), % 0.15 to 0.35
0
Sulfur (S), % 0 to 0.040
0 to 0.030
Titanium (Ti), % 0
0.2 to 0.8