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SAE-AISI 4615 Steel vs. SAE-AISI 5140 Steel

Both SAE-AISI 4615 steel and SAE-AISI 5140 steel are iron alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is SAE-AISI 4615 steel and the bottom bar is SAE-AISI 5140 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 150
170 to 290
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 27
12 to 29
Fatigue Strength, MPa 260
220 to 570
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
73
Shear Strength, MPa 310
360 to 600
Tensile Strength: Ultimate (UTS), MPa 480
560 to 970
Tensile Strength: Yield (Proof), MPa 350
290 to 840

Thermal Properties

Latent Heat of Fusion, J/g 250
250
Maximum Temperature: Mechanical, °C 410
420
Melting Completion (Liquidus), °C 1460
1460
Melting Onset (Solidus), °C 1420
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 47
45
Thermal Expansion, µm/m-K 12
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 3.2
2.1
Density, g/cm3 7.9
7.8
Embodied Carbon, kg CO2/kg material 1.6
1.4
Embodied Energy, MJ/kg 22
19
Embodied Water, L/kg 50
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
76 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 320
220 to 1880
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 17
20 to 34
Strength to Weight: Bending, points 17
19 to 28
Thermal Diffusivity, mm2/s 13
12
Thermal Shock Resistance, points 16
16 to 29

Alloy Composition

Carbon (C), % 0.13 to 0.18
0.38 to 0.43
Chromium (Cr), % 0
0.7 to 0.9
Iron (Fe), % 96.4 to 97.4
97.3 to 98.1
Manganese (Mn), % 0.45 to 0.65
0.7 to 0.9
Molybdenum (Mo), % 0.2 to 0.3
0
Nickel (Ni), % 1.7 to 2.0
0
Phosphorus (P), % 0 to 0.035
0 to 0.035
Silicon (Si), % 0.15 to 0.35
0.15 to 0.35
Sulfur (S), % 0 to 0.040
0 to 0.040