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SAE-AISI 5140 Steel vs. ASTM A204 Steel

Both SAE-AISI 5140 steel and ASTM A204 steel are iron alloys.

For each property being compared, the top bar is SAE-AISI 5140 steel and the bottom bar is ASTM A204 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170 to 290
160 to 180
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 12 to 29
18 to 22
Fatigue Strength, MPa 220 to 570
200 to 220
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
73
Shear Strength, MPa 360 to 600
330 to 360
Tensile Strength: Ultimate (UTS), MPa 560 to 970
520 to 590
Tensile Strength: Yield (Proof), MPa 290 to 840
290 to 330

Thermal Properties

Latent Heat of Fusion, J/g 250
250
Maximum Temperature: Mechanical, °C 420
410
Melting Completion (Liquidus), °C 1460
1470
Melting Onset (Solidus), °C 1420
1420 to 1430
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 45
52
Thermal Expansion, µm/m-K 13
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 2.1
2.4
Density, g/cm3 7.8
7.9
Embodied Carbon, kg CO2/kg material 1.4
1.5
Embodied Energy, MJ/kg 19
20
Embodied Water, L/kg 49
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 76 to 180
90 to 95
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 1880
220 to 290
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 20 to 34
18 to 21
Strength to Weight: Bending, points 19 to 28
18 to 20
Thermal Diffusivity, mm2/s 12
14
Thermal Shock Resistance, points 16 to 29
15 to 17