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SAE-AISI 9255 Steel vs. AWS E80C-Ni2

Both SAE-AISI 9255 steel and AWS E80C-Ni2 are iron alloys. They have a very high 97% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9255 steel and the bottom bar is AWS E80C-Ni2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 21
27
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
72
Tensile Strength: Ultimate (UTS), MPa 680
620
Tensile Strength: Yield (Proof), MPa 390
540

Thermal Properties

Latent Heat of Fusion, J/g 280
250
Melting Completion (Liquidus), °C 1430
1450
Melting Onset (Solidus), °C 1390
1410
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 46
52
Thermal Expansion, µm/m-K 13
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 2.0
3.3
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 1.5
1.6
Embodied Energy, MJ/kg 20
22
Embodied Water, L/kg 46
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
160
Resilience: Unit (Modulus of Resilience), kJ/m3 400
770
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 24
22
Strength to Weight: Bending, points 22
21
Thermal Diffusivity, mm2/s 13
14
Thermal Shock Resistance, points 21
18

Alloy Composition


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Carbon (C), % 0.51 to 0.59
0 to 0.12
Copper (Cu), % 0
0 to 0.35
Iron (Fe), % 96.2 to 97
93.8 to 98.3
Manganese (Mn), % 0.7 to 1.0
0 to 1.5
Nickel (Ni), % 0
1.8 to 2.8
Phosphorus (P), % 0 to 0.035
0 to 0.025
Silicon (Si), % 1.8 to 2.2
0 to 0.9
Sulfur (S), % 0 to 0.040
0 to 0.030
Vanadium (V), % 0
0 to 0.030
Residuals, % 0
0 to 0.5