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SAE-AISI 9255 Steel vs. EN 1.4003 Stainless Steel

Both SAE-AISI 9255 steel and EN 1.4003 stainless steel are iron alloys. Both are furnished in the annealed condition. They have 88% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9255 steel and the bottom bar is EN 1.4003 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
180
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 21
22
Fatigue Strength, MPa 270
210
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
76
Shear Strength, MPa 430
340
Tensile Strength: Ultimate (UTS), MPa 680
540
Tensile Strength: Yield (Proof), MPa 390
320

Thermal Properties

Latent Heat of Fusion, J/g 280
270
Maximum Temperature: Mechanical, °C 400
720
Melting Completion (Liquidus), °C 1430
1440
Melting Onset (Solidus), °C 1390
1400
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 46
25
Thermal Expansion, µm/m-K 13
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 2.0
6.5
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 1.5
1.9
Embodied Energy, MJ/kg 20
27
Embodied Water, L/kg 46
97

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
100
Resilience: Unit (Modulus of Resilience), kJ/m3 400
260
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 24
19
Strength to Weight: Bending, points 22
19
Thermal Diffusivity, mm2/s 13
6.7
Thermal Shock Resistance, points 21
19

Alloy Composition

Carbon (C), % 0.51 to 0.59
0 to 0.030
Chromium (Cr), % 0
10.5 to 12.5
Iron (Fe), % 96.2 to 97
83.9 to 89.2
Manganese (Mn), % 0.7 to 1.0
0 to 1.5
Nickel (Ni), % 0
0.3 to 1.0
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0 to 0.035
0 to 0.040
Silicon (Si), % 1.8 to 2.2
0 to 1.0
Sulfur (S), % 0 to 0.040
0 to 0.015