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SAE-AISI D2 Steel vs. 2195 Aluminum

SAE-AISI D2 steel belongs to the iron alloys classification, while 2195 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D2 steel and the bottom bar is 2195 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 5.0 to 16
9.3
Fatigue Strength, MPa 310 to 860
190
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 460 to 1160
350
Tensile Strength: Ultimate (UTS), MPa 760 to 2000
590
Tensile Strength: Yield (Proof), MPa 470 to 1510
560

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Melting Completion (Liquidus), °C 1440
660
Melting Onset (Solidus), °C 1390
550
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 31
130
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.3
34
Electrical Conductivity: Equal Weight (Specific), % IACS 5.1
100

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
31
Density, g/cm3 7.7
3.0
Embodied Carbon, kg CO2/kg material 3.4
8.6
Embodied Energy, MJ/kg 50
160
Embodied Water, L/kg 100
1470

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 92 to 100
54
Resilience: Unit (Modulus of Resilience), kJ/m3 570 to 5940
2290
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 27 to 72
55
Strength to Weight: Bending, points 24 to 46
53
Thermal Diffusivity, mm2/s 8.3
49
Thermal Shock Resistance, points 25 to 67
26

Alloy Composition


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Aluminum (Al), % 0
91.9 to 94.9
Carbon (C), % 1.4 to 1.6
0
Chromium (Cr), % 11 to 13
0
Copper (Cu), % 0 to 0.25
3.7 to 4.3
Iron (Fe), % 81.3 to 86.9
0 to 0.15
Lithium (Li), % 0
0.8 to 1.2
Magnesium (Mg), % 0
0.25 to 0.8
Manganese (Mn), % 0 to 0.6
0 to 0.25
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0 to 0.12
Silver (Ag), % 0
0.25 to 0.6
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0 to 1.1
0
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0.080 to 0.16
Residuals, % 0
0 to 0.15