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SAE-AISI D2 Steel vs. 357.0 Aluminum

SAE-AISI D2 steel belongs to the iron alloys classification, while 357.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D2 steel and the bottom bar is 357.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 5.0 to 16
3.4
Fatigue Strength, MPa 310 to 860
76
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 460 to 1160
200
Tensile Strength: Ultimate (UTS), MPa 760 to 2000
350
Tensile Strength: Yield (Proof), MPa 470 to 1510
300

Thermal Properties

Latent Heat of Fusion, J/g 270
500
Melting Completion (Liquidus), °C 1440
620
Melting Onset (Solidus), °C 1390
560
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 31
150
Thermal Expansion, µm/m-K 11
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.3
39
Electrical Conductivity: Equal Weight (Specific), % IACS 5.1
140

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 3.4
8.0
Embodied Energy, MJ/kg 50
150
Embodied Water, L/kg 100
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 92 to 100
11
Resilience: Unit (Modulus of Resilience), kJ/m3 570 to 5940
620
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 27 to 72
38
Strength to Weight: Bending, points 24 to 46
43
Thermal Diffusivity, mm2/s 8.3
64
Thermal Shock Resistance, points 25 to 67
17

Alloy Composition


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Aluminum (Al), % 0
91.3 to 93.1
Carbon (C), % 1.4 to 1.6
0
Chromium (Cr), % 11 to 13
0
Copper (Cu), % 0 to 0.25
0 to 0.050
Iron (Fe), % 81.3 to 86.9
0 to 0.15
Magnesium (Mg), % 0
0.45 to 0.6
Manganese (Mn), % 0 to 0.6
0 to 0.030
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
6.5 to 7.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0 to 1.1
0
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.15