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SAE-AISI D2 Steel vs. S41045 Stainless Steel

Both SAE-AISI D2 steel and S41045 stainless steel are iron alloys. They have a very high 97% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI D2 steel and the bottom bar is S41045 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 5.0 to 16
25
Fatigue Strength, MPa 310 to 860
160
Poisson's Ratio 0.28
0.28
Shear Modulus, GPa 75
76
Shear Strength, MPa 460 to 1160
280
Tensile Strength: Ultimate (UTS), MPa 760 to 2000
430
Tensile Strength: Yield (Proof), MPa 470 to 1510
230

Thermal Properties

Latent Heat of Fusion, J/g 270
270
Melting Completion (Liquidus), °C 1440
1450
Melting Onset (Solidus), °C 1390
1400
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 31
29
Thermal Expansion, µm/m-K 11
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.3
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 5.1
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
8.5
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 3.4
2.2
Embodied Energy, MJ/kg 50
31
Embodied Water, L/kg 100
100

Common Calculations

PREN (Pitting Resistance) 15
13
Resilience: Ultimate (Unit Rupture Work), MJ/m3 92 to 100
92
Resilience: Unit (Modulus of Resilience), kJ/m3 570 to 5940
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 27 to 72
16
Strength to Weight: Bending, points 24 to 46
16
Thermal Diffusivity, mm2/s 8.3
7.8
Thermal Shock Resistance, points 25 to 67
16

Alloy Composition

Carbon (C), % 1.4 to 1.6
0 to 0.030
Chromium (Cr), % 11 to 13
12 to 13
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 81.3 to 86.9
83.8 to 88
Manganese (Mn), % 0 to 0.6
0 to 1.0
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0 to 0.5
Niobium (Nb), % 0
0 to 0.6
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0 to 0.030
0 to 0.040
Silicon (Si), % 0 to 0.6
0 to 1.0
Sulfur (S), % 0 to 0.030
0 to 0.030
Vanadium (V), % 0 to 1.1
0