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SAE-AISI D2 Steel vs. S44800 Stainless Steel

Both SAE-AISI D2 steel and S44800 stainless steel are iron alloys. They have 78% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI D2 steel and the bottom bar is S44800 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
210
Elongation at Break, % 5.0 to 16
23
Fatigue Strength, MPa 310 to 860
300
Poisson's Ratio 0.28
0.27
Shear Modulus, GPa 75
82
Shear Strength, MPa 460 to 1160
370
Tensile Strength: Ultimate (UTS), MPa 760 to 2000
590
Tensile Strength: Yield (Proof), MPa 470 to 1510
450

Thermal Properties

Latent Heat of Fusion, J/g 270
300
Melting Completion (Liquidus), °C 1440
1460
Melting Onset (Solidus), °C 1390
1410
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 31
17
Thermal Expansion, µm/m-K 11
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.3
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 5.1
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
19
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 3.4
3.8
Embodied Energy, MJ/kg 50
52
Embodied Water, L/kg 100
190

Common Calculations

PREN (Pitting Resistance) 15
42
Resilience: Ultimate (Unit Rupture Work), MJ/m3 92 to 100
120
Resilience: Unit (Modulus of Resilience), kJ/m3 570 to 5940
480
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 27 to 72
21
Strength to Weight: Bending, points 24 to 46
20
Thermal Diffusivity, mm2/s 8.3
4.6
Thermal Shock Resistance, points 25 to 67
19

Alloy Composition

Carbon (C), % 1.4 to 1.6
0 to 0.010
Chromium (Cr), % 11 to 13
28 to 30
Copper (Cu), % 0 to 0.25
0 to 0.15
Iron (Fe), % 81.3 to 86.9
62.6 to 66.5
Manganese (Mn), % 0 to 0.6
0 to 0.3
Molybdenum (Mo), % 0.7 to 1.2
3.5 to 4.2
Nickel (Ni), % 0 to 0.3
2.0 to 2.5
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0 to 0.030
0 to 0.025
Silicon (Si), % 0 to 0.6
0 to 0.2
Sulfur (S), % 0 to 0.030
0 to 0.020
Vanadium (V), % 0 to 1.1
0