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SAE-AISI D3 Steel vs. AWS ER120S-1

Both SAE-AISI D3 steel and AWS ER120S-1 are iron alloys. They have 85% of their average alloy composition in common. There are 26 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI D3 steel and the bottom bar is AWS ER120S-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 9.8 to 15
17
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 74
73
Tensile Strength: Ultimate (UTS), MPa 770 to 2050
930
Tensile Strength: Yield (Proof), MPa 480 to 1550
830

Thermal Properties

Latent Heat of Fusion, J/g 270
260
Melting Completion (Liquidus), °C 1430
1460
Melting Onset (Solidus), °C 1390
1410
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 31
46
Thermal Expansion, µm/m-K 12
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.0
7.8
Electrical Conductivity: Equal Weight (Specific), % IACS 3.5
9.0

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
4.2
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 3.2
1.9
Embodied Energy, MJ/kg 48
25
Embodied Water, L/kg 100
56

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 97 to 180
150
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 28 to 74
33
Strength to Weight: Bending, points 24 to 47
27
Thermal Diffusivity, mm2/s 8.3
13
Thermal Shock Resistance, points 23 to 63
27

Alloy Composition


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Aluminum (Al), % 0
0 to 0.1
Carbon (C), % 2.0 to 2.4
0 to 0.1
Chromium (Cr), % 11 to 13.5
0 to 0.6
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 80.3 to 87
92.4 to 96.1
Manganese (Mn), % 0 to 0.6
1.4 to 1.8
Molybdenum (Mo), % 0
0.3 to 0.65
Nickel (Ni), % 0 to 0.3
2.0 to 2.8
Phosphorus (P), % 0 to 0.030
0 to 0.010
Silicon (Si), % 0 to 0.6
0.25 to 0.6
Sulfur (S), % 0 to 0.030
0 to 0.010
Titanium (Ti), % 0
0 to 0.1
Tungsten (W), % 0 to 1.0
0
Vanadium (V), % 0 to 1.0
0 to 0.030
Zirconium (Zr), % 0
0 to 0.1
Residuals, % 0
0 to 0.5