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SAE-AISI M41 Steel vs. EN AC-44100 Aluminum

SAE-AISI M41 steel belongs to the iron alloys classification, while EN AC-44100 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI M41 steel and the bottom bar is EN AC-44100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
72
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 77
27
Tensile Strength: Ultimate (UTS), MPa 800 to 2290
180

Thermal Properties

Latent Heat of Fusion, J/g 260
570
Melting Completion (Liquidus), °C 1600
590
Melting Onset (Solidus), °C 1550
580
Specific Heat Capacity, J/kg-K 440
900
Thermal Conductivity, W/m-K 22
130
Thermal Expansion, µm/m-K 12
21

Otherwise Unclassified Properties

Base Metal Price, % relative 33
9.5
Density, g/cm3 8.4
2.5
Embodied Carbon, kg CO2/kg material 9.1
7.7
Embodied Energy, MJ/kg 140
140
Embodied Water, L/kg 120
1050

Common Calculations

Stiffness to Weight: Axial, points 13
16
Stiffness to Weight: Bending, points 23
55
Strength to Weight: Axial, points 26 to 76
19
Strength to Weight: Bending, points 23 to 46
27
Thermal Diffusivity, mm2/s 6.0
58
Thermal Shock Resistance, points 25 to 71
8.2

Alloy Composition


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Aluminum (Al), % 0
84.4 to 89.5
Carbon (C), % 1.1 to 1.2
0
Chromium (Cr), % 3.8 to 4.5
0
Cobalt (Co), % 4.8 to 5.8
0
Copper (Cu), % 0 to 0.25
0 to 0.15
Iron (Fe), % 73.4 to 78.9
0 to 0.65
Lead (Pb), % 0
0 to 0.1
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0.2 to 0.6
0 to 0.55
Molybdenum (Mo), % 3.3 to 4.3
0
Nickel (Ni), % 0 to 0.3
0 to 0.1
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.15 to 0.5
10.5 to 13.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Tungsten (W), % 6.3 to 7.0
0
Vanadium (V), % 1.8 to 2.3
0
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15