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Sintered 6061 Aluminum vs. Grade 25 Titanium

Sintered 6061 aluminum belongs to the aluminum alloys classification, while grade 25 titanium belongs to the titanium alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is grade 25 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
110
Elongation at Break, % 0.5 to 6.0
11
Fatigue Strength, MPa 32 to 62
550
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 25
40
Tensile Strength: Ultimate (UTS), MPa 83 to 210
1000
Tensile Strength: Yield (Proof), MPa 62 to 190
940

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 170
340
Melting Completion (Liquidus), °C 640
1610
Melting Onset (Solidus), °C 610
1560
Specific Heat Capacity, J/kg-K 900
560
Thermal Conductivity, W/m-K 200
7.1
Thermal Expansion, µm/m-K 23
9.6

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
1.0
Electrical Conductivity: Equal Weight (Specific), % IACS 170
2.0

Otherwise Unclassified Properties

Density, g/cm3 2.7
4.5
Embodied Carbon, kg CO2/kg material 8.3
43
Embodied Energy, MJ/kg 150
700
Embodied Water, L/kg 1180
320

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
110
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
4220
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
35
Strength to Weight: Axial, points 8.6 to 21
62
Strength to Weight: Bending, points 16 to 29
50
Thermal Diffusivity, mm2/s 81
2.8
Thermal Shock Resistance, points 3.8 to 9.4
71

Alloy Composition


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Aluminum (Al), % 96 to 99.4
5.5 to 6.8
Carbon (C), % 0
0 to 0.080
Copper (Cu), % 0 to 0.5
0
Hydrogen (H), % 0
0 to 0.013
Iron (Fe), % 0
0 to 0.4
Magnesium (Mg), % 0.4 to 1.2
0
Nickel (Ni), % 0
0.3 to 0.8
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.2
Palladium (Pd), % 0
0.040 to 0.080
Silicon (Si), % 0.2 to 0.8
0
Titanium (Ti), % 0
86.7 to 90.6
Vanadium (V), % 0
3.5 to 4.5
Residuals, % 0 to 1.5
0 to 0.4