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Sintered 6061 Aluminum vs. S33228 Stainless Steel

Sintered 6061 aluminum belongs to the aluminum alloys classification, while S33228 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is S33228 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 0.5 to 6.0
34
Fatigue Strength, MPa 32 to 62
170
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
79
Tensile Strength: Ultimate (UTS), MPa 83 to 210
570
Tensile Strength: Yield (Proof), MPa 62 to 190
210

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 640
1410
Melting Onset (Solidus), °C 610
1360
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 23
16

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
37
Density, g/cm3 2.7
8.0
Embodied Carbon, kg CO2/kg material 8.3
6.2
Embodied Energy, MJ/kg 150
89
Embodied Water, L/kg 1180
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
150
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
110
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 8.6 to 21
20
Strength to Weight: Bending, points 16 to 29
19
Thermal Shock Resistance, points 3.8 to 9.4
13

Alloy Composition


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Aluminum (Al), % 96 to 99.4
0 to 0.025
Carbon (C), % 0
0.040 to 0.080
Cerium (Ce), % 0
0.050 to 0.1
Chromium (Cr), % 0
26 to 28
Copper (Cu), % 0 to 0.5
0
Iron (Fe), % 0
36.5 to 42.3
Magnesium (Mg), % 0.4 to 1.2
0
Manganese (Mn), % 0
0 to 1.0
Nickel (Ni), % 0
31 to 33
Niobium (Nb), % 0
0.6 to 1.0
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0.2 to 0.8
0 to 0.3
Sulfur (S), % 0
0 to 0.015
Residuals, % 0 to 1.5
0