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Titanium 4-4-2 vs. 2025 Aluminum

Titanium 4-4-2 belongs to the titanium alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is titanium 4-4-2 and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 110
72
Elongation at Break, % 10
15
Fatigue Strength, MPa 590 to 620
130
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 42
27
Shear Strength, MPa 690 to 750
240
Tensile Strength: Ultimate (UTS), MPa 1150 to 1250
400
Tensile Strength: Yield (Proof), MPa 1030 to 1080
260

Thermal Properties

Latent Heat of Fusion, J/g 410
400
Maximum Temperature: Mechanical, °C 310
190
Melting Completion (Liquidus), °C 1610
640
Melting Onset (Solidus), °C 1560
520
Specific Heat Capacity, J/kg-K 540
870
Thermal Conductivity, W/m-K 6.7
150
Thermal Expansion, µm/m-K 8.6
23

Otherwise Unclassified Properties

Base Metal Price, % relative 39
10
Density, g/cm3 4.7
3.0
Embodied Carbon, kg CO2/kg material 30
7.9
Embodied Energy, MJ/kg 480
150
Embodied Water, L/kg 180
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110 to 120
55
Resilience: Unit (Modulus of Resilience), kJ/m3 4700 to 5160
450
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 34
46
Strength to Weight: Axial, points 68 to 74
37
Strength to Weight: Bending, points 52 to 55
40
Thermal Diffusivity, mm2/s 2.6
58
Thermal Shock Resistance, points 86 to 93
18

Alloy Composition


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Aluminum (Al), % 3.0 to 5.0
90.9 to 95.2
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0
3.9 to 5.0
Hydrogen (H), % 0 to 0.015
0
Iron (Fe), % 0 to 0.2
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0
0.4 to 1.2
Molybdenum (Mo), % 3.0 to 5.0
0
Nitrogen (N), % 0 to 0.050
0
Oxygen (O), % 0 to 0.25
0
Silicon (Si), % 0.3 to 0.7
0.5 to 1.2
Tin (Sn), % 1.5 to 2.5
0
Titanium (Ti), % 85.8 to 92.2
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0 to 0.4
0 to 0.15