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Titanium 6-2-4-2 vs. 2025 Aluminum

Titanium 6-2-4-2 belongs to the titanium alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is titanium 6-2-4-2 and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 110
72
Elongation at Break, % 8.6
15
Fatigue Strength, MPa 490
130
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 40
27
Shear Strength, MPa 560
240
Tensile Strength: Ultimate (UTS), MPa 950
400
Tensile Strength: Yield (Proof), MPa 880
260

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 300
190
Melting Completion (Liquidus), °C 1590
640
Melting Onset (Solidus), °C 1540
520
Specific Heat Capacity, J/kg-K 540
870
Thermal Conductivity, W/m-K 6.9
150
Thermal Expansion, µm/m-K 9.5
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 0.9
40
Electrical Conductivity: Equal Weight (Specific), % IACS 1.8
120

Otherwise Unclassified Properties

Base Metal Price, % relative 42
10
Density, g/cm3 4.6
3.0
Embodied Carbon, kg CO2/kg material 32
7.9
Embodied Energy, MJ/kg 520
150
Embodied Water, L/kg 210
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 79
55
Resilience: Unit (Modulus of Resilience), kJ/m3 3640
450
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 34
46
Strength to Weight: Axial, points 57
37
Strength to Weight: Bending, points 46
40
Thermal Diffusivity, mm2/s 2.8
58
Thermal Shock Resistance, points 67
18

Alloy Composition


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Aluminum (Al), % 5.5 to 6.5
90.9 to 95.2
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0
3.9 to 5.0
Hydrogen (H), % 0 to 0.015
0
Iron (Fe), % 0 to 0.25
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0
0.4 to 1.2
Molybdenum (Mo), % 1.8 to 2.2
0
Nitrogen (N), % 0 to 0.050
0
Oxygen (O), % 0 to 0.15
0
Silicon (Si), % 0.060 to 0.12
0.5 to 1.2
Tin (Sn), % 1.8 to 2.2
0
Titanium (Ti), % 83.7 to 87.2
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 3.6 to 4.4
0
Residuals, % 0 to 0.4
0 to 0.15