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C96900 Copper-nickel vs. 2025 Aluminum

C96900 copper-nickel belongs to the copper alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C96900 copper-nickel and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 120
72
Elongation at Break, % 4.5
15
Poisson's Ratio 0.34
0.33
Shear Modulus, GPa 45
27
Tensile Strength: Ultimate (UTS), MPa 850
400
Tensile Strength: Yield (Proof), MPa 830
260

Thermal Properties

Latent Heat of Fusion, J/g 210
400
Maximum Temperature: Mechanical, °C 210
190
Melting Completion (Liquidus), °C 1060
640
Melting Onset (Solidus), °C 960
520
Specific Heat Capacity, J/kg-K 380
870
Thermal Expansion, µm/m-K 17
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 9.0
40
Electrical Conductivity: Equal Weight (Specific), % IACS 9.2
120

Otherwise Unclassified Properties

Base Metal Price, % relative 39
10
Density, g/cm3 8.8
3.0
Embodied Carbon, kg CO2/kg material 4.6
7.9
Embodied Energy, MJ/kg 72
150
Embodied Water, L/kg 360
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 38
55
Resilience: Unit (Modulus of Resilience), kJ/m3 2820
450
Stiffness to Weight: Axial, points 7.7
13
Stiffness to Weight: Bending, points 19
46
Strength to Weight: Axial, points 27
37
Strength to Weight: Bending, points 23
40
Thermal Shock Resistance, points 30
18

Alloy Composition


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Aluminum (Al), % 0
90.9 to 95.2
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 73.6 to 78
3.9 to 5.0
Iron (Fe), % 0 to 0.5
0 to 1.0
Lead (Pb), % 0 to 0.020
0
Magnesium (Mg), % 0 to 0.15
0 to 0.050
Manganese (Mn), % 0.050 to 0.3
0.4 to 1.2
Nickel (Ni), % 14.5 to 15.5
0
Niobium (Nb), % 0 to 0.1
0
Silicon (Si), % 0 to 0.3
0.5 to 1.2
Tin (Sn), % 7.5 to 8.5
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0 to 0.5
0 to 0.25
Residuals, % 0 to 0.5
0 to 0.15