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S15500 Stainless Steel vs. 444.0 Aluminum

S15500 stainless steel belongs to the iron alloys classification, while 444.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S15500 stainless steel and the bottom bar is 444.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 290 to 430
50
Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 6.8 to 16
25
Fatigue Strength, MPa 350 to 650
51
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Tensile Strength: Ultimate (UTS), MPa 890 to 1490
190
Tensile Strength: Yield (Proof), MPa 590 to 1310
83

Thermal Properties

Latent Heat of Fusion, J/g 280
500
Maximum Temperature: Mechanical, °C 820
170
Melting Completion (Liquidus), °C 1430
610
Melting Onset (Solidus), °C 1380
600
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 17
160
Thermal Expansion, µm/m-K 11
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
40
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
140

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 2.7
7.9
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 98 to 120
39
Resilience: Unit (Modulus of Resilience), kJ/m3 890 to 4460
49
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 32 to 53
20
Strength to Weight: Bending, points 26 to 37
28
Thermal Diffusivity, mm2/s 4.6
67
Thermal Shock Resistance, points 30 to 50
8.8

Alloy Composition


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Aluminum (Al), % 0
90.5 to 93.5
Carbon (C), % 0 to 0.070
0
Chromium (Cr), % 14 to 15.5
0
Copper (Cu), % 2.5 to 4.5
0 to 0.25
Iron (Fe), % 71.9 to 79.9
0 to 0.6
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0 to 1.0
0 to 0.35
Nickel (Ni), % 3.5 to 5.5
0
Niobium (Nb), % 0.15 to 0.45
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
6.5 to 7.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15