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S30601 Stainless Steel vs. 2025 Aluminum

S30601 stainless steel belongs to the iron alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S30601 stainless steel and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190
110
Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 37
15
Fatigue Strength, MPa 250
130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Shear Strength, MPa 450
240
Tensile Strength: Ultimate (UTS), MPa 660
400
Tensile Strength: Yield (Proof), MPa 300
260

Thermal Properties

Latent Heat of Fusion, J/g 370
400
Maximum Temperature: Mechanical, °C 950
190
Melting Completion (Liquidus), °C 1360
640
Melting Onset (Solidus), °C 1310
520
Specific Heat Capacity, J/kg-K 500
870
Thermal Expansion, µm/m-K 15
23

Otherwise Unclassified Properties

Base Metal Price, % relative 20
10
Density, g/cm3 7.6
3.0
Embodied Carbon, kg CO2/kg material 3.9
7.9
Embodied Energy, MJ/kg 55
150
Embodied Water, L/kg 150
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 200
55
Resilience: Unit (Modulus of Resilience), kJ/m3 230
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 24
37
Strength to Weight: Bending, points 22
40
Thermal Shock Resistance, points 16
18

Alloy Composition


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Aluminum (Al), % 0
90.9 to 95.2
Carbon (C), % 0 to 0.015
0
Chromium (Cr), % 17 to 18
0 to 0.1
Copper (Cu), % 0 to 0.35
3.9 to 5.0
Iron (Fe), % 56.9 to 60.5
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0.5 to 0.8
0.4 to 1.2
Molybdenum (Mo), % 0 to 0.2
0
Nickel (Ni), % 17 to 18
0
Nitrogen (N), % 0 to 0.050
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 5.0 to 5.6
0.5 to 1.2
Sulfur (S), % 0 to 0.013
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15