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S35000 Stainless Steel vs. 1235 Aluminum

S35000 stainless steel belongs to the iron alloys classification, while 1235 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S35000 stainless steel and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 2.3 to 14
28 to 34
Fatigue Strength, MPa 380 to 520
23 to 58
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
26
Shear Strength, MPa 740 to 950
52 to 56
Tensile Strength: Ultimate (UTS), MPa 1300 to 1570
80 to 84
Tensile Strength: Yield (Proof), MPa 660 to 1160
23 to 57

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 900
170
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1410
640
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 16
230
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.3
60
Electrical Conductivity: Equal Weight (Specific), % IACS 2.6
200

Otherwise Unclassified Properties

Base Metal Price, % relative 14
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 3.2
8.3
Embodied Energy, MJ/kg 44
160
Embodied Water, L/kg 130
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28 to 170
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 1070 to 3360
3.8 to 24
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 46 to 56
8.2 to 8.6
Strength to Weight: Bending, points 34 to 38
15 to 16
Thermal Diffusivity, mm2/s 4.4
93
Thermal Shock Resistance, points 42 to 51
3.6 to 3.7

Alloy Composition

Aluminum (Al), % 0
99.35 to 100
Carbon (C), % 0.070 to 0.11
0
Chromium (Cr), % 16 to 17
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 72.7 to 76.9
0 to 0.65
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0.5 to 1.3
0 to 0.050
Molybdenum (Mo), % 2.5 to 3.2
0
Nickel (Ni), % 4.0 to 5.0
0
Nitrogen (N), % 0.070 to 0.13
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0 to 0.65
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.1

Comparable Variants