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S35000 Stainless Steel vs. 4006 Aluminum

S35000 stainless steel belongs to the iron alloys classification, while 4006 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S35000 stainless steel and the bottom bar is 4006 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 2.3 to 14
3.4 to 24
Fatigue Strength, MPa 380 to 520
35 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
26
Shear Strength, MPa 740 to 950
70 to 91
Tensile Strength: Ultimate (UTS), MPa 1300 to 1570
110 to 160
Tensile Strength: Yield (Proof), MPa 660 to 1160
62 to 140

Thermal Properties

Latent Heat of Fusion, J/g 280
410
Maximum Temperature: Mechanical, °C 900
160
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1410
620
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 16
220
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.3
56
Electrical Conductivity: Equal Weight (Specific), % IACS 2.6
180

Otherwise Unclassified Properties

Base Metal Price, % relative 14
9.0
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 3.2
8.1
Embodied Energy, MJ/kg 44
150
Embodied Water, L/kg 130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28 to 170
5.1 to 26
Resilience: Unit (Modulus of Resilience), kJ/m3 1070 to 3360
28 to 130
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 46 to 56
11 to 16
Strength to Weight: Bending, points 34 to 38
19 to 24
Thermal Diffusivity, mm2/s 4.4
89
Thermal Shock Resistance, points 42 to 51
4.9 to 7.0

Alloy Composition


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Aluminum (Al), % 0
97.4 to 98.7
Carbon (C), % 0.070 to 0.11
0
Chromium (Cr), % 16 to 17
0 to 0.2
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 72.7 to 76.9
0.5 to 0.8
Magnesium (Mg), % 0
0 to 0.010
Manganese (Mn), % 0.5 to 1.3
0 to 0.050
Molybdenum (Mo), % 2.5 to 3.2
0
Nickel (Ni), % 4.0 to 5.0
0
Nitrogen (N), % 0.070 to 0.13
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0.8 to 1.2
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.15

Comparable Variants