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S35000 Stainless Steel vs. 5251 Aluminum

S35000 stainless steel belongs to the iron alloys classification, while 5251 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S35000 stainless steel and the bottom bar is 5251 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 2.3 to 14
2.0 to 19
Fatigue Strength, MPa 380 to 520
59 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
26
Shear Strength, MPa 740 to 950
110 to 160
Tensile Strength: Ultimate (UTS), MPa 1300 to 1570
180 to 280
Tensile Strength: Yield (Proof), MPa 660 to 1160
67 to 250

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 900
180
Melting Completion (Liquidus), °C 1460
650
Melting Onset (Solidus), °C 1410
610
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 16
150
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.3
37
Electrical Conductivity: Equal Weight (Specific), % IACS 2.6
120

Otherwise Unclassified Properties

Base Metal Price, % relative 14
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 3.2
8.5
Embodied Energy, MJ/kg 44
150
Embodied Water, L/kg 130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28 to 170
5.4 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 1070 to 3360
33 to 450
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 46 to 56
18 to 29
Strength to Weight: Bending, points 34 to 38
26 to 35
Thermal Diffusivity, mm2/s 4.4
61
Thermal Shock Resistance, points 42 to 51
7.9 to 13

Alloy Composition


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Aluminum (Al), % 0
95.5 to 98.2
Carbon (C), % 0.070 to 0.11
0
Chromium (Cr), % 16 to 17
0 to 0.15
Copper (Cu), % 0
0 to 0.15
Iron (Fe), % 72.7 to 76.9
0 to 0.5
Magnesium (Mg), % 0
1.7 to 2.4
Manganese (Mn), % 0.5 to 1.3
0.1 to 0.5
Molybdenum (Mo), % 2.5 to 3.2
0
Nickel (Ni), % 4.0 to 5.0
0
Nitrogen (N), % 0.070 to 0.13
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0 to 0.4
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15

Comparable Variants