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S35000 Stainless Steel vs. 6063 Aluminum

S35000 stainless steel belongs to the iron alloys classification, while 6063 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S35000 stainless steel and the bottom bar is 6063 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 2.3 to 14
7.3 to 21
Fatigue Strength, MPa 380 to 520
39 to 95
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
26
Shear Strength, MPa 740 to 950
70 to 190
Tensile Strength: Ultimate (UTS), MPa 1300 to 1570
110 to 300
Tensile Strength: Yield (Proof), MPa 660 to 1160
49 to 270

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 900
160
Melting Completion (Liquidus), °C 1460
650
Melting Onset (Solidus), °C 1410
620
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 16
190 to 220
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.3
49 to 58
Electrical Conductivity: Equal Weight (Specific), % IACS 2.6
160 to 190

Otherwise Unclassified Properties

Base Metal Price, % relative 14
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 3.2
8.3
Embodied Energy, MJ/kg 44
150
Embodied Water, L/kg 130
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28 to 170
13 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 1070 to 3360
18 to 540
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 46 to 56
11 to 31
Strength to Weight: Bending, points 34 to 38
18 to 37
Thermal Diffusivity, mm2/s 4.4
79 to 89
Thermal Shock Resistance, points 42 to 51
4.8 to 13

Alloy Composition


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Aluminum (Al), % 0
97.5 to 99.4
Carbon (C), % 0.070 to 0.11
0
Chromium (Cr), % 16 to 17
0 to 0.1
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 72.7 to 76.9
0 to 0.35
Magnesium (Mg), % 0
0.45 to 0.9
Manganese (Mn), % 0.5 to 1.3
0 to 0.1
Molybdenum (Mo), % 2.5 to 3.2
0
Nickel (Ni), % 4.0 to 5.0
0
Nitrogen (N), % 0.070 to 0.13
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0.2 to 0.6
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15

Comparable Variants