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S35000 Stainless Steel vs. 6261 Aluminum

S35000 stainless steel belongs to the iron alloys classification, while 6261 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S35000 stainless steel and the bottom bar is 6261 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 2.3 to 14
9.0 to 16
Fatigue Strength, MPa 380 to 520
60 to 120
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
26
Shear Strength, MPa 740 to 950
90 to 180
Tensile Strength: Ultimate (UTS), MPa 1300 to 1570
150 to 300
Tensile Strength: Yield (Proof), MPa 660 to 1160
100 to 260

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 900
160
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1410
610
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 16
180
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.3
48
Electrical Conductivity: Equal Weight (Specific), % IACS 2.6
160

Otherwise Unclassified Properties

Base Metal Price, % relative 14
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 3.2
8.3
Embodied Energy, MJ/kg 44
150
Embodied Water, L/kg 130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28 to 170
21 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 1070 to 3360
77 to 500
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 46 to 56
15 to 31
Strength to Weight: Bending, points 34 to 38
23 to 37
Thermal Diffusivity, mm2/s 4.4
75
Thermal Shock Resistance, points 42 to 51
6.5 to 13

Alloy Composition


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Aluminum (Al), % 0
96.6 to 98.6
Carbon (C), % 0.070 to 0.11
0
Chromium (Cr), % 16 to 17
0 to 0.1
Copper (Cu), % 0
0.15 to 0.4
Iron (Fe), % 72.7 to 76.9
0 to 0.4
Magnesium (Mg), % 0
0.7 to 1.0
Manganese (Mn), % 0.5 to 1.3
0.2 to 0.35
Molybdenum (Mo), % 2.5 to 3.2
0
Nickel (Ni), % 4.0 to 5.0
0
Nitrogen (N), % 0.070 to 0.13
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0.4 to 0.7
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants