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S35000 Stainless Steel vs. 7021 Aluminum

S35000 stainless steel belongs to the iron alloys classification, while 7021 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S35000 stainless steel and the bottom bar is 7021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 2.3 to 14
9.4
Fatigue Strength, MPa 380 to 520
150
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 78
26
Shear Strength, MPa 740 to 950
270
Tensile Strength: Ultimate (UTS), MPa 1300 to 1570
460
Tensile Strength: Yield (Proof), MPa 660 to 1160
390

Thermal Properties

Latent Heat of Fusion, J/g 280
380
Maximum Temperature: Mechanical, °C 900
200
Melting Completion (Liquidus), °C 1460
630
Melting Onset (Solidus), °C 1410
510
Specific Heat Capacity, J/kg-K 470
870
Thermal Conductivity, W/m-K 16
150
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.3
38
Electrical Conductivity: Equal Weight (Specific), % IACS 2.6
120

Otherwise Unclassified Properties

Base Metal Price, % relative 14
9.5
Density, g/cm3 7.8
2.9
Embodied Carbon, kg CO2/kg material 3.2
8.3
Embodied Energy, MJ/kg 44
150
Embodied Water, L/kg 130
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 28 to 170
41
Resilience: Unit (Modulus of Resilience), kJ/m3 1070 to 3360
1110
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 46 to 56
44
Strength to Weight: Bending, points 34 to 38
45
Thermal Diffusivity, mm2/s 4.4
59
Thermal Shock Resistance, points 42 to 51
20

Alloy Composition


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Aluminum (Al), % 0
90.7 to 93.7
Carbon (C), % 0.070 to 0.11
0
Chromium (Cr), % 16 to 17
0 to 0.050
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 72.7 to 76.9
0 to 0.4
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 0.5 to 1.3
0 to 0.1
Molybdenum (Mo), % 2.5 to 3.2
0
Nickel (Ni), % 4.0 to 5.0
0
Nitrogen (N), % 0.070 to 0.13
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0 to 0.25
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
5.0 to 6.0
Zirconium (Zr), % 0
0.080 to 0.18
Residuals, % 0
0 to 0.15