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S35125 Stainless Steel vs. 5252 Aluminum

S35125 stainless steel belongs to the iron alloys classification, while 5252 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S35125 stainless steel and the bottom bar is 5252 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 39
4.5 to 11
Fatigue Strength, MPa 200
100 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
25
Shear Strength, MPa 370
140 to 160
Tensile Strength: Ultimate (UTS), MPa 540
230 to 290
Tensile Strength: Yield (Proof), MPa 230
170 to 240

Thermal Properties

Latent Heat of Fusion, J/g 300
400
Maximum Temperature: Mechanical, °C 1100
180
Melting Completion (Liquidus), °C 1430
650
Melting Onset (Solidus), °C 1380
610
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 12
140
Thermal Expansion, µm/m-K 16
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.7
34
Electrical Conductivity: Equal Weight (Specific), % IACS 1.9
120

Otherwise Unclassified Properties

Base Metal Price, % relative 36
9.5
Density, g/cm3 8.1
2.7
Embodied Carbon, kg CO2/kg material 6.4
8.7
Embodied Energy, MJ/kg 89
160
Embodied Water, L/kg 210
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 170
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 140
210 to 430
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 19
23 to 30
Strength to Weight: Bending, points 18
31 to 36
Thermal Diffusivity, mm2/s 3.1
57
Thermal Shock Resistance, points 12
10 to 13

Alloy Composition


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Aluminum (Al), % 0
96.6 to 97.8
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 20 to 23
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 36.2 to 45.8
0 to 0.1
Magnesium (Mg), % 0
2.2 to 2.8
Manganese (Mn), % 1.0 to 1.5
0 to 0.1
Molybdenum (Mo), % 2.0 to 3.0
0
Nickel (Ni), % 31 to 35
0
Niobium (Nb), % 0.25 to 0.6
0
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0 to 0.5
0 to 0.080
Sulfur (S), % 0 to 0.015
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.1