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S35135 Stainless Steel vs. 204.0 Aluminum

S35135 stainless steel belongs to the iron alloys classification, while 204.0 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S35135 stainless steel and the bottom bar is 204.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 34
5.7 to 7.8
Fatigue Strength, MPa 180
63 to 77
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 79
27
Tensile Strength: Ultimate (UTS), MPa 590
230 to 340
Tensile Strength: Yield (Proof), MPa 230
180 to 220

Thermal Properties

Latent Heat of Fusion, J/g 320
390
Maximum Temperature: Mechanical, °C 1100
170
Melting Completion (Liquidus), °C 1430
650
Melting Onset (Solidus), °C 1380
580
Specific Heat Capacity, J/kg-K 470
880
Thermal Expansion, µm/m-K 16
19

Otherwise Unclassified Properties

Base Metal Price, % relative 37
11
Density, g/cm3 8.1
3.0
Embodied Carbon, kg CO2/kg material 6.8
8.0
Embodied Energy, MJ/kg 94
150
Embodied Water, L/kg 220
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 160
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 130
220 to 350
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
46
Strength to Weight: Axial, points 20
21 to 31
Strength to Weight: Bending, points 19
28 to 36
Thermal Shock Resistance, points 13
12 to 18

Alloy Composition


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Aluminum (Al), % 0
93.4 to 95.5
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 20 to 25
0
Copper (Cu), % 0 to 0.75
4.2 to 5.0
Iron (Fe), % 28.3 to 45
0 to 0.35
Magnesium (Mg), % 0
0.15 to 0.35
Manganese (Mn), % 0 to 1.0
0 to 0.1
Molybdenum (Mo), % 4.0 to 4.8
0
Nickel (Ni), % 30 to 38
0 to 0.050
Phosphorus (P), % 0 to 0.045
0
Silicon (Si), % 0.6 to 1.0
0 to 0.2
Sulfur (S), % 0 to 0.015
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0.4 to 1.0
0.15 to 0.3
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15