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S35500 Stainless Steel vs. 515.0 Aluminum

S35500 stainless steel belongs to the iron alloys classification, while 515.0 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S35500 stainless steel and the bottom bar is 515.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 14
10
Fatigue Strength, MPa 690 to 730
130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
26
Shear Strength, MPa 810 to 910
190
Tensile Strength: Ultimate (UTS), MPa 1330 to 1490
280

Thermal Properties

Latent Heat of Fusion, J/g 280
470
Maximum Temperature: Mechanical, °C 870
170
Melting Completion (Liquidus), °C 1460
620
Melting Onset (Solidus), °C 1420
620
Specific Heat Capacity, J/kg-K 470
900
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 16
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 3.5
8.4
Embodied Energy, MJ/kg 47
150
Embodied Water, L/kg 130
1120

Common Calculations

Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 47 to 53
30
Strength to Weight: Bending, points 34 to 37
36
Thermal Shock Resistance, points 44 to 49
13

Alloy Composition


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Aluminum (Al), % 0
93.6 to 96.6
Carbon (C), % 0.1 to 0.15
0
Chromium (Cr), % 15 to 16
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 73.2 to 77.7
0 to 1.3
Magnesium (Mg), % 0
2.5 to 4.0
Manganese (Mn), % 0.5 to 1.3
0.4 to 0.6
Molybdenum (Mo), % 2.5 to 3.2
0
Nickel (Ni), % 4.0 to 5.0
0
Niobium (Nb), % 0.1 to 0.5
0
Nitrogen (N), % 0.070 to 0.13
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0.5 to 10
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15