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S35500 Stainless Steel vs. 6101A Aluminum

S35500 stainless steel belongs to the iron alloys classification, while 6101A aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S35500 stainless steel and the bottom bar is 6101A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 14
11
Fatigue Strength, MPa 690 to 730
80
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
26
Shear Strength, MPa 810 to 910
130
Tensile Strength: Ultimate (UTS), MPa 1330 to 1490
220
Tensile Strength: Yield (Proof), MPa 1200 to 1280
190

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 870
160
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
630
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 16
200
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
55
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
180

Otherwise Unclassified Properties

Base Metal Price, % relative 16
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 3.5
8.3
Embodied Energy, MJ/kg 47
150
Embodied Water, L/kg 130
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 180 to 190
24
Resilience: Unit (Modulus of Resilience), kJ/m3 3610 to 4100
280
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 47 to 53
23
Strength to Weight: Bending, points 34 to 37
30
Thermal Diffusivity, mm2/s 4.4
84
Thermal Shock Resistance, points 44 to 49
10

Alloy Composition


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Aluminum (Al), % 0
97.9 to 99.3
Carbon (C), % 0.1 to 0.15
0
Chromium (Cr), % 15 to 16
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 73.2 to 77.7
0 to 0.4
Magnesium (Mg), % 0
0.4 to 0.9
Manganese (Mn), % 0.5 to 1.3
0
Molybdenum (Mo), % 2.5 to 3.2
0
Nickel (Ni), % 4.0 to 5.0
0
Niobium (Nb), % 0.1 to 0.5
0
Nitrogen (N), % 0.070 to 0.13
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0.3 to 0.7
Sulfur (S), % 0 to 0.030
0
Residuals, % 0
0 to 0.1