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S38815 Stainless Steel vs. SAE-AISI 4161 Steel

Both S38815 stainless steel and SAE-AISI 4161 steel are iron alloys. Both are furnished in the annealed condition. They have 64% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is S38815 stainless steel and the bottom bar is SAE-AISI 4161 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190
200
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 34
20
Fatigue Strength, MPa 230
290
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 74
73
Shear Strength, MPa 410
420
Tensile Strength: Ultimate (UTS), MPa 610
680
Tensile Strength: Yield (Proof), MPa 290
410

Thermal Properties

Latent Heat of Fusion, J/g 370
250
Maximum Temperature: Mechanical, °C 860
420
Melting Completion (Liquidus), °C 1360
1460
Melting Onset (Solidus), °C 1310
1410
Specific Heat Capacity, J/kg-K 500
470
Thermal Expansion, µm/m-K 15
12

Otherwise Unclassified Properties

Base Metal Price, % relative 19
2.5
Density, g/cm3 7.5
7.8
Embodied Carbon, kg CO2/kg material 3.8
1.5
Embodied Energy, MJ/kg 54
20
Embodied Water, L/kg 140
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 170
120
Resilience: Unit (Modulus of Resilience), kJ/m3 220
460
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 22
24
Strength to Weight: Bending, points 21
22
Thermal Shock Resistance, points 15
22

Alloy Composition

Aluminum (Al), % 0 to 0.3
0
Carbon (C), % 0 to 0.030
0.56 to 0.64
Chromium (Cr), % 13 to 15
0.7 to 0.9
Copper (Cu), % 0.75 to 1.5
0
Iron (Fe), % 56.1 to 67
96.7 to 97.6
Manganese (Mn), % 0 to 2.0
0.75 to 1.0
Molybdenum (Mo), % 0.75 to 1.5
0.25 to 0.35
Nickel (Ni), % 13 to 17
0
Phosphorus (P), % 0 to 0.040
0 to 0.035
Silicon (Si), % 5.5 to 6.5
0.15 to 0.35
Sulfur (S), % 0 to 0.020
0 to 0.040