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S45000 Stainless Steel vs. 384.0 Aluminum

S45000 stainless steel belongs to the iron alloys classification, while 384.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45000 stainless steel and the bottom bar is 384.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 280 to 410
85
Elastic (Young's, Tensile) Modulus, GPa 200
74
Elongation at Break, % 6.8 to 14
2.5
Fatigue Strength, MPa 330 to 650
140
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
28
Shear Strength, MPa 590 to 830
200
Tensile Strength: Ultimate (UTS), MPa 980 to 1410
330
Tensile Strength: Yield (Proof), MPa 580 to 1310
170

Thermal Properties

Latent Heat of Fusion, J/g 280
550
Maximum Temperature: Mechanical, °C 840
170
Melting Completion (Liquidus), °C 1440
580
Melting Onset (Solidus), °C 1390
530
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 17
96
Thermal Expansion, µm/m-K 11
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
22
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
69

Otherwise Unclassified Properties

Base Metal Price, % relative 13
11
Density, g/cm3 7.8
2.9
Embodied Carbon, kg CO2/kg material 2.8
7.4
Embodied Energy, MJ/kg 39
140
Embodied Water, L/kg 130
1010

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 94 to 160
6.9
Resilience: Unit (Modulus of Resilience), kJ/m3 850 to 4400
190
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 35 to 50
32
Strength to Weight: Bending, points 28 to 36
37
Thermal Diffusivity, mm2/s 4.5
39
Thermal Shock Resistance, points 33 to 47
15

Alloy Composition


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Aluminum (Al), % 0
77.3 to 86.5
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 14 to 16
0
Copper (Cu), % 1.3 to 1.8
3.0 to 4.5
Iron (Fe), % 72.1 to 79.3
0 to 1.3
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0 to 1.0
0 to 0.5
Molybdenum (Mo), % 0.5 to 1.0
0
Nickel (Ni), % 5.0 to 7.0
0 to 0.5
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
10.5 to 12
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.35
Zinc (Zn), % 0
0 to 3.0
Residuals, % 0
0 to 0.5