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S45000 Stainless Steel vs. 7116 Aluminum

S45000 stainless steel belongs to the iron alloys classification, while 7116 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45000 stainless steel and the bottom bar is 7116 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 6.8 to 14
7.8
Fatigue Strength, MPa 330 to 650
160
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 590 to 830
220
Tensile Strength: Ultimate (UTS), MPa 980 to 1410
370
Tensile Strength: Yield (Proof), MPa 580 to 1310
330

Thermal Properties

Latent Heat of Fusion, J/g 280
380
Maximum Temperature: Mechanical, °C 840
170
Melting Completion (Liquidus), °C 1440
640
Melting Onset (Solidus), °C 1390
520
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 17
150
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
46
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
140

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 7.8
2.9
Embodied Carbon, kg CO2/kg material 2.8
8.2
Embodied Energy, MJ/kg 39
150
Embodied Water, L/kg 130
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 94 to 160
28
Resilience: Unit (Modulus of Resilience), kJ/m3 850 to 4400
790
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 35 to 50
35
Strength to Weight: Bending, points 28 to 36
39
Thermal Diffusivity, mm2/s 4.5
58
Thermal Shock Resistance, points 33 to 47
16

Alloy Composition


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Aluminum (Al), % 0
91.5 to 94.5
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 14 to 16
0
Copper (Cu), % 1.3 to 1.8
0.5 to 1.1
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 72.1 to 79.3
0 to 0.3
Magnesium (Mg), % 0
0.8 to 1.4
Manganese (Mn), % 0 to 1.0
0 to 0.050
Molybdenum (Mo), % 0.5 to 1.0
0
Nickel (Ni), % 5.0 to 7.0
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.15
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.050
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
4.2 to 5.2
Residuals, % 0
0 to 0.15