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S45000 Stainless Steel vs. 850.0 Aluminum

S45000 stainless steel belongs to the iron alloys classification, while 850.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45000 stainless steel and the bottom bar is 850.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 280 to 410
45
Elastic (Young's, Tensile) Modulus, GPa 200
69
Elongation at Break, % 6.8 to 14
7.9
Fatigue Strength, MPa 330 to 650
59
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 590 to 830
100
Tensile Strength: Ultimate (UTS), MPa 980 to 1410
140
Tensile Strength: Yield (Proof), MPa 580 to 1310
76

Thermal Properties

Latent Heat of Fusion, J/g 280
380
Maximum Temperature: Mechanical, °C 840
190
Melting Completion (Liquidus), °C 1440
650
Melting Onset (Solidus), °C 1390
370
Specific Heat Capacity, J/kg-K 480
850
Thermal Conductivity, W/m-K 17
180
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
47
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
140

Otherwise Unclassified Properties

Base Metal Price, % relative 13
14
Density, g/cm3 7.8
3.1
Embodied Carbon, kg CO2/kg material 2.8
8.5
Embodied Energy, MJ/kg 39
160
Embodied Water, L/kg 130
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 94 to 160
9.1
Resilience: Unit (Modulus of Resilience), kJ/m3 850 to 4400
42
Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 25
44
Strength to Weight: Axial, points 35 to 50
12
Strength to Weight: Bending, points 28 to 36
19
Thermal Diffusivity, mm2/s 4.5
69
Thermal Shock Resistance, points 33 to 47
6.1

Alloy Composition


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Aluminum (Al), % 0
88.3 to 93.1
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 14 to 16
0
Copper (Cu), % 1.3 to 1.8
0.7 to 1.3
Iron (Fe), % 72.1 to 79.3
0 to 0.7
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0 to 1.0
0 to 0.1
Molybdenum (Mo), % 0.5 to 1.0
0
Nickel (Ni), % 5.0 to 7.0
0.7 to 1.3
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.7
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
5.5 to 7.0
Titanium (Ti), % 0
0 to 0.2
Residuals, % 0
0 to 0.3