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S45000 Stainless Steel vs. A535.0 Aluminum

S45000 stainless steel belongs to the iron alloys classification, while A535.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45000 stainless steel and the bottom bar is A535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
67
Elongation at Break, % 6.8 to 14
9.0
Fatigue Strength, MPa 330 to 650
95
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
25
Tensile Strength: Ultimate (UTS), MPa 980 to 1410
250
Tensile Strength: Yield (Proof), MPa 580 to 1310
120

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Maximum Temperature: Mechanical, °C 840
170
Melting Completion (Liquidus), °C 1440
620
Melting Onset (Solidus), °C 1390
550
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 17
100
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.2
23
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
79

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 2.8
9.3
Embodied Energy, MJ/kg 39
160
Embodied Water, L/kg 130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 94 to 160
19
Resilience: Unit (Modulus of Resilience), kJ/m3 850 to 4400
120
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 35 to 50
26
Strength to Weight: Bending, points 28 to 36
33
Thermal Diffusivity, mm2/s 4.5
42
Thermal Shock Resistance, points 33 to 47
11

Alloy Composition


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Aluminum (Al), % 0
91.4 to 93.4
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 14 to 16
0
Copper (Cu), % 1.3 to 1.8
0 to 0.1
Iron (Fe), % 72.1 to 79.3
0 to 0.2
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0 to 1.0
0.1 to 0.25
Molybdenum (Mo), % 0.5 to 1.0
0
Nickel (Ni), % 5.0 to 7.0
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Residuals, % 0
0 to 0.15