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S45500 Stainless Steel vs. 201.0 Aluminum

S45500 stainless steel belongs to the iron alloys classification, while 201.0 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45500 stainless steel and the bottom bar is 201.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 280 to 500
95 to 140
Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 3.4 to 11
4.4 to 20
Fatigue Strength, MPa 570 to 890
120 to 150
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Shear Strength, MPa 790 to 1090
290
Tensile Strength: Ultimate (UTS), MPa 1370 to 1850
370 to 470
Tensile Strength: Yield (Proof), MPa 1240 to 1700
220 to 400

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 760
170
Melting Completion (Liquidus), °C 1440
650
Melting Onset (Solidus), °C 1400
570
Specific Heat Capacity, J/kg-K 470
870
Thermal Expansion, µm/m-K 11
19

Otherwise Unclassified Properties

Base Metal Price, % relative 17
38
Density, g/cm3 7.9
3.1
Embodied Carbon, kg CO2/kg material 3.8
8.7
Embodied Energy, MJ/kg 57
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 45 to 190
19 to 63
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
45
Strength to Weight: Axial, points 48 to 65
33 to 42
Strength to Weight: Bending, points 35 to 42
37 to 44
Thermal Shock Resistance, points 48 to 64
19 to 25

Alloy Composition

Aluminum (Al), % 0
92.1 to 95.1
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 1.5 to 2.5
4.0 to 5.2
Iron (Fe), % 71.5 to 79.2
0 to 0.15
Magnesium (Mg), % 0
0.15 to 0.55
Manganese (Mn), % 0 to 0.5
0.2 to 0.5
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0
Niobium (Nb), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0 to 0.1
Silver (Ag), % 0
0.4 to 1.0
Sulfur (S), % 0 to 0.030
0
Tantalum (Ta), % 0 to 0.5
0
Titanium (Ti), % 0.8 to 1.4
0.15 to 0.35
Residuals, % 0
0 to 0.1