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S45500 Stainless Steel vs. 240.0 Aluminum

S45500 stainless steel belongs to the iron alloys classification, while 240.0 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45500 stainless steel and the bottom bar is 240.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 3.4 to 11
1.0
Fatigue Strength, MPa 570 to 890
140
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Tensile Strength: Ultimate (UTS), MPa 1370 to 1850
240
Tensile Strength: Yield (Proof), MPa 1240 to 1700
200

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 760
180
Melting Completion (Liquidus), °C 1440
600
Melting Onset (Solidus), °C 1400
520
Specific Heat Capacity, J/kg-K 470
860
Thermal Expansion, µm/m-K 11
22

Otherwise Unclassified Properties

Base Metal Price, % relative 17
12
Density, g/cm3 7.9
3.2
Embodied Carbon, kg CO2/kg material 3.8
8.7
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 120
1100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 45 to 190
2.2
Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 24
43
Strength to Weight: Axial, points 48 to 65
20
Strength to Weight: Bending, points 35 to 42
26
Thermal Shock Resistance, points 48 to 64
11

Alloy Composition

Aluminum (Al), % 0
81.7 to 86.9
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 1.5 to 2.5
7.0 to 9.0
Iron (Fe), % 71.5 to 79.2
0 to 0.5
Magnesium (Mg), % 0
5.5 to 6.5
Manganese (Mn), % 0 to 0.5
0.3 to 0.7
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0.3 to 0.7
Niobium (Nb), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0 to 0.5
Sulfur (S), % 0 to 0.030
0
Tantalum (Ta), % 0 to 0.5
0
Titanium (Ti), % 0.8 to 1.4
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15