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S45500 Stainless Steel vs. 8079 Aluminum

S45500 stainless steel belongs to the iron alloys classification, while 8079 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45500 stainless steel and the bottom bar is 8079 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 3.4 to 11
2.2
Fatigue Strength, MPa 570 to 890
56
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Tensile Strength: Ultimate (UTS), MPa 1370 to 1850
150
Tensile Strength: Yield (Proof), MPa 1240 to 1700
120

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 760
170
Melting Completion (Liquidus), °C 1440
650
Melting Onset (Solidus), °C 1400
640
Specific Heat Capacity, J/kg-K 470
900
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 17
9.0
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 3.8
8.2
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 120
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 45 to 190
3.1
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 48 to 65
15
Strength to Weight: Bending, points 35 to 42
22
Thermal Shock Resistance, points 48 to 64
6.4

Alloy Composition


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Aluminum (Al), % 0
98.1 to 99.3
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 1.5 to 2.5
0 to 0.050
Iron (Fe), % 71.5 to 79.2
0.7 to 1.3
Manganese (Mn), % 0 to 0.5
0
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0
Niobium (Nb), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0.050 to 0.3
Sulfur (S), % 0 to 0.030
0
Tantalum (Ta), % 0 to 0.5
0
Titanium (Ti), % 0.8 to 1.4
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15