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S45500 Stainless Steel vs. 851.0 Aluminum

S45500 stainless steel belongs to the iron alloys classification, while 851.0 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (14, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45500 stainless steel and the bottom bar is 851.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 3.4 to 11
3.9 to 9.1
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Tensile Strength: Ultimate (UTS), MPa 1370 to 1850
130 to 140

Thermal Properties

Latent Heat of Fusion, J/g 270
410
Maximum Temperature: Mechanical, °C 760
180
Melting Completion (Liquidus), °C 1440
630
Melting Onset (Solidus), °C 1400
360
Specific Heat Capacity, J/kg-K 470
850
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 17
14
Density, g/cm3 7.9
3.1
Embodied Carbon, kg CO2/kg material 3.8
8.4
Embodied Energy, MJ/kg 57
160
Embodied Water, L/kg 120
1140

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
45
Strength to Weight: Axial, points 48 to 65
12 to 13
Strength to Weight: Bending, points 35 to 42
19 to 20
Thermal Shock Resistance, points 48 to 64
6.1 to 6.3

Alloy Composition

Aluminum (Al), % 0
86.6 to 91.5
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 1.5 to 2.5
0.7 to 1.3
Iron (Fe), % 71.5 to 79.2
0 to 0.7
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0 to 0.5
0 to 0.1
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0.3 to 0.7
Niobium (Nb), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
2.0 to 3.0
Sulfur (S), % 0 to 0.030
0
Tantalum (Ta), % 0 to 0.5
0
Tin (Sn), % 0
5.5 to 7.0
Titanium (Ti), % 0.8 to 1.4
0 to 0.2
Residuals, % 0
0 to 0.3