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S45500 Stainless Steel vs. 852.0 Aluminum

S45500 stainless steel belongs to the iron alloys classification, while 852.0 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45500 stainless steel and the bottom bar is 852.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 280 to 500
64
Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 3.4 to 11
3.4
Fatigue Strength, MPa 570 to 890
73
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 790 to 1090
130
Tensile Strength: Ultimate (UTS), MPa 1370 to 1850
200
Tensile Strength: Yield (Proof), MPa 1240 to 1700
150

Thermal Properties

Latent Heat of Fusion, J/g 270
370
Maximum Temperature: Mechanical, °C 760
190
Melting Completion (Liquidus), °C 1440
640
Melting Onset (Solidus), °C 1400
210
Specific Heat Capacity, J/kg-K 470
840
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 17
15
Density, g/cm3 7.9
3.2
Embodied Carbon, kg CO2/kg material 3.8
8.5
Embodied Energy, MJ/kg 57
160
Embodied Water, L/kg 120
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 45 to 190
6.2
Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 24
43
Strength to Weight: Axial, points 48 to 65
17
Strength to Weight: Bending, points 35 to 42
24
Thermal Shock Resistance, points 48 to 64
8.7

Alloy Composition

Aluminum (Al), % 0
86.6 to 91.3
Carbon (C), % 0 to 0.050
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 1.5 to 2.5
1.7 to 2.3
Iron (Fe), % 71.5 to 79.2
0 to 0.7
Magnesium (Mg), % 0
0.6 to 0.9
Manganese (Mn), % 0 to 0.5
0 to 0.1
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0.9 to 1.5
Niobium (Nb), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.5
0 to 0.4
Sulfur (S), % 0 to 0.030
0
Tantalum (Ta), % 0 to 0.5
0
Tin (Sn), % 0
5.5 to 7.0
Titanium (Ti), % 0.8 to 1.4
0 to 0.2
Residuals, % 0
0 to 0.3