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S45503 Stainless Steel vs. 242.0 Aluminum

S45503 stainless steel belongs to the iron alloys classification, while 242.0 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45503 stainless steel and the bottom bar is 242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 410 to 500
70 to 110
Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 4.6 to 6.8
0.5 to 1.5
Fatigue Strength, MPa 710 to 800
55 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Shear Strength, MPa 940 to 1070
150 to 240
Tensile Strength: Ultimate (UTS), MPa 1610 to 1850
180 to 290
Tensile Strength: Yield (Proof), MPa 1430 to 1700
120 to 220

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Maximum Temperature: Mechanical, °C 760
210
Melting Completion (Liquidus), °C 1440
640
Melting Onset (Solidus), °C 1400
530
Specific Heat Capacity, J/kg-K 470
870
Thermal Expansion, µm/m-K 11
22

Otherwise Unclassified Properties

Base Metal Price, % relative 15
12
Density, g/cm3 7.9
3.1
Embodied Carbon, kg CO2/kg material 3.4
8.3
Embodied Energy, MJ/kg 48
150
Embodied Water, L/kg 120
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 110
1.3 to 3.4
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
45
Strength to Weight: Axial, points 57 to 65
16 to 26
Strength to Weight: Bending, points 39 to 43
23 to 32
Thermal Shock Resistance, points 56 to 64
8.0 to 13

Alloy Composition

Aluminum (Al), % 0
88.4 to 93.6
Carbon (C), % 0 to 0.010
0
Chromium (Cr), % 11 to 12.5
0 to 0.25
Copper (Cu), % 1.5 to 2.5
3.5 to 4.5
Iron (Fe), % 72.4 to 78.9
0 to 1.0
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 0 to 0.5
0 to 0.35
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
1.7 to 2.3
Niobium (Nb), % 0.1 to 0.5
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.2
0 to 0.7
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 1.0 to 1.4
0 to 0.25
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15