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S45503 Stainless Steel vs. 355.0 Aluminum

S45503 stainless steel belongs to the iron alloys classification, while 355.0 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45503 stainless steel and the bottom bar is 355.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 410 to 500
72 to 83
Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 4.6 to 6.8
1.5 to 2.6
Fatigue Strength, MPa 710 to 800
55 to 70
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Shear Strength, MPa 940 to 1070
150 to 240
Tensile Strength: Ultimate (UTS), MPa 1610 to 1850
200 to 260
Tensile Strength: Yield (Proof), MPa 1430 to 1700
150 to 190

Thermal Properties

Latent Heat of Fusion, J/g 270
470
Maximum Temperature: Mechanical, °C 760
180
Melting Completion (Liquidus), °C 1440
620
Melting Onset (Solidus), °C 1400
560
Specific Heat Capacity, J/kg-K 470
890
Thermal Expansion, µm/m-K 11
22

Otherwise Unclassified Properties

Base Metal Price, % relative 15
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 3.4
8.0
Embodied Energy, MJ/kg 48
150
Embodied Water, L/kg 120
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 110
2.7 to 5.9
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 57 to 65
20 to 27
Strength to Weight: Bending, points 39 to 43
28 to 33
Thermal Shock Resistance, points 56 to 64
9.1 to 12

Alloy Composition

Aluminum (Al), % 0
90.3 to 94.1
Carbon (C), % 0 to 0.010
0
Chromium (Cr), % 11 to 12.5
0 to 0.25
Copper (Cu), % 1.5 to 2.5
1.0 to 1.5
Iron (Fe), % 72.4 to 78.9
0 to 0.6
Magnesium (Mg), % 0
0.4 to 0.6
Manganese (Mn), % 0 to 0.5
0 to 0.5
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0
Niobium (Nb), % 0.1 to 0.5
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.2
4.5 to 5.5
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 1.0 to 1.4
0 to 0.25
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15