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S45503 Stainless Steel vs. 392.0 Aluminum

S45503 stainless steel belongs to the iron alloys classification, while 392.0 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45503 stainless steel and the bottom bar is 392.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
75
Elongation at Break, % 4.6 to 6.8
0.86
Fatigue Strength, MPa 710 to 800
190
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
28
Tensile Strength: Ultimate (UTS), MPa 1610 to 1850
290
Tensile Strength: Yield (Proof), MPa 1430 to 1700
270

Thermal Properties

Latent Heat of Fusion, J/g 270
670
Maximum Temperature: Mechanical, °C 760
170
Melting Completion (Liquidus), °C 1440
670
Melting Onset (Solidus), °C 1400
580
Specific Heat Capacity, J/kg-K 470
900
Thermal Expansion, µm/m-K 11
19

Otherwise Unclassified Properties

Base Metal Price, % relative 15
10
Density, g/cm3 7.9
2.5
Embodied Carbon, kg CO2/kg material 3.4
7.5
Embodied Energy, MJ/kg 48
140
Embodied Water, L/kg 120
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 110
2.4
Stiffness to Weight: Axial, points 14
17
Stiffness to Weight: Bending, points 24
56
Strength to Weight: Axial, points 57 to 65
32
Strength to Weight: Bending, points 39 to 43
39
Thermal Shock Resistance, points 56 to 64
15

Alloy Composition

Aluminum (Al), % 0
73.9 to 80.6
Carbon (C), % 0 to 0.010
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 1.5 to 2.5
0.4 to 0.8
Iron (Fe), % 72.4 to 78.9
0 to 1.5
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0 to 0.5
0.2 to 0.6
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0 to 0.5
Niobium (Nb), % 0.1 to 0.5
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.2
18 to 20
Sulfur (S), % 0 to 0.010
0
Tin (Sn), % 0
0 to 0.3
Titanium (Ti), % 1.0 to 1.4
0 to 0.2
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.5