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S45503 Stainless Steel vs. 850.0 Aluminum

S45503 stainless steel belongs to the iron alloys classification, while 850.0 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45503 stainless steel and the bottom bar is 850.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 410 to 500
45
Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 4.6 to 6.8
7.9
Fatigue Strength, MPa 710 to 800
59
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 940 to 1070
100
Tensile Strength: Ultimate (UTS), MPa 1610 to 1850
140
Tensile Strength: Yield (Proof), MPa 1430 to 1700
76

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 760
190
Melting Completion (Liquidus), °C 1440
650
Melting Onset (Solidus), °C 1400
370
Specific Heat Capacity, J/kg-K 470
850
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 15
14
Density, g/cm3 7.9
3.1
Embodied Carbon, kg CO2/kg material 3.4
8.5
Embodied Energy, MJ/kg 48
160
Embodied Water, L/kg 120
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 110
9.1
Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 24
44
Strength to Weight: Axial, points 57 to 65
12
Strength to Weight: Bending, points 39 to 43
19
Thermal Shock Resistance, points 56 to 64
6.1

Alloy Composition

Aluminum (Al), % 0
88.3 to 93.1
Carbon (C), % 0 to 0.010
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 1.5 to 2.5
0.7 to 1.3
Iron (Fe), % 72.4 to 78.9
0 to 0.7
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0 to 0.5
0 to 0.1
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0.7 to 1.3
Niobium (Nb), % 0.1 to 0.5
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.2
0 to 0.7
Sulfur (S), % 0 to 0.010
0
Tin (Sn), % 0
5.5 to 7.0
Titanium (Ti), % 1.0 to 1.4
0 to 0.2
Residuals, % 0
0 to 0.3