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S45503 Stainless Steel vs. A384.0 Aluminum

S45503 stainless steel belongs to the iron alloys classification, while A384.0 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S45503 stainless steel and the bottom bar is A384.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
74
Elongation at Break, % 4.6 to 6.8
2.5
Fatigue Strength, MPa 710 to 800
140
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
28
Shear Strength, MPa 940 to 1070
200
Tensile Strength: Ultimate (UTS), MPa 1610 to 1850
330
Tensile Strength: Yield (Proof), MPa 1430 to 1700
170

Thermal Properties

Latent Heat of Fusion, J/g 270
550
Maximum Temperature: Mechanical, °C 760
170
Melting Completion (Liquidus), °C 1440
610
Melting Onset (Solidus), °C 1400
510
Specific Heat Capacity, J/kg-K 470
880
Thermal Expansion, µm/m-K 11
21

Otherwise Unclassified Properties

Base Metal Price, % relative 15
11
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 3.4
7.5
Embodied Energy, MJ/kg 48
140
Embodied Water, L/kg 120
1010

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 110
6.9
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 57 to 65
32
Strength to Weight: Bending, points 39 to 43
38
Thermal Shock Resistance, points 56 to 64
15

Alloy Composition

Aluminum (Al), % 0
79.3 to 86.5
Carbon (C), % 0 to 0.010
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 1.5 to 2.5
3.0 to 4.5
Iron (Fe), % 72.4 to 78.9
0 to 1.3
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0 to 0.5
0 to 0.5
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 7.5 to 9.5
0 to 0.5
Niobium (Nb), % 0.1 to 0.5
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.2
10.5 to 12
Sulfur (S), % 0 to 0.010
0
Tin (Sn), % 0
0 to 0.35
Titanium (Ti), % 1.0 to 1.4
0
Zinc (Zn), % 0
0 to 1.0
Residuals, % 0
0 to 0.5