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S46500 Stainless Steel vs. 296.0 Aluminum

S46500 stainless steel belongs to the iron alloys classification, while 296.0 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S46500 stainless steel and the bottom bar is 296.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 2.3 to 14
3.2 to 7.1
Fatigue Strength, MPa 550 to 890
47 to 70
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Tensile Strength: Ultimate (UTS), MPa 1260 to 1930
260 to 270
Tensile Strength: Yield (Proof), MPa 1120 to 1810
120 to 180

Thermal Properties

Latent Heat of Fusion, J/g 280
420
Maximum Temperature: Mechanical, °C 780
170
Melting Completion (Liquidus), °C 1450
630
Melting Onset (Solidus), °C 1410
540
Specific Heat Capacity, J/kg-K 470
870
Thermal Expansion, µm/m-K 11
22

Otherwise Unclassified Properties

Base Metal Price, % relative 15
11
Density, g/cm3 7.9
3.0
Embodied Carbon, kg CO2/kg material 3.6
7.8
Embodied Energy, MJ/kg 51
150
Embodied Water, L/kg 120
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 43 to 210
7.6 to 15
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 44 to 68
24 to 25
Strength to Weight: Bending, points 33 to 44
30 to 31
Thermal Shock Resistance, points 44 to 67
12

Alloy Composition

Aluminum (Al), % 0
89 to 94
Carbon (C), % 0 to 0.020
0
Chromium (Cr), % 11 to 12.5
0
Copper (Cu), % 0
4.0 to 5.0
Iron (Fe), % 72.6 to 76.1
0 to 1.2
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 0.25
0 to 0.35
Molybdenum (Mo), % 0.75 to 1.3
0
Nickel (Ni), % 10.7 to 11.3
0 to 0.35
Nitrogen (N), % 0 to 0.010
0
Phosphorus (P), % 0 to 0.015
0
Silicon (Si), % 0 to 0.25
2.0 to 3.0
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 1.5 to 1.8
0 to 0.25
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.35