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S46500 Stainless Steel vs. 3103 Aluminum

S46500 stainless steel belongs to the iron alloys classification, while 3103 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S46500 stainless steel and the bottom bar is 3103 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 2.3 to 14
1.1 to 28
Fatigue Strength, MPa 550 to 890
38 to 83
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 730 to 1120
68 to 130
Tensile Strength: Ultimate (UTS), MPa 1260 to 1930
100 to 220
Tensile Strength: Yield (Proof), MPa 1120 to 1810
39 to 200

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 780
190
Melting Completion (Liquidus), °C 1450
660
Melting Onset (Solidus), °C 1410
640
Specific Heat Capacity, J/kg-K 470
900
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 15
9.5
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 3.6
8.2
Embodied Energy, MJ/kg 51
150
Embodied Water, L/kg 120
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 43 to 210
2.4 to 24
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 44 to 68
10 to 22
Strength to Weight: Bending, points 33 to 44
18 to 30
Thermal Shock Resistance, points 44 to 67
4.6 to 9.9

Alloy Composition


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Aluminum (Al), % 0
96.3 to 99.1
Carbon (C), % 0 to 0.020
0
Chromium (Cr), % 11 to 12.5
0 to 0.1
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 72.6 to 76.1
0 to 0.7
Magnesium (Mg), % 0
0 to 0.3
Manganese (Mn), % 0 to 0.25
0.9 to 1.5
Molybdenum (Mo), % 0.75 to 1.3
0
Nickel (Ni), % 10.7 to 11.3
0
Nitrogen (N), % 0 to 0.010
0
Phosphorus (P), % 0 to 0.015
0
Silicon (Si), % 0 to 0.25
0 to 0.5
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 1.5 to 1.8
0 to 0.1
Zinc (Zn), % 0
0 to 0.2
Zirconium (Zr), % 0
0 to 0.1
Residuals, % 0
0 to 0.15

Comparable Variants